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Materials and Technology: Recycled Polyester Fibers
Photo: Courtesy of Teijin Fibers LTD.

To us, quality means more than how a garment looks or functions: It also includes the way it affects the environment and quality of life. This means working to source materials and develop processes that minimize damage to the environment.

In 1993, we adopted fleece into our product line made from post consumer recycled plastic soda bottles. We were the first outdoor clothing manufacturer to do so. PCR® clothing was a positive step towards a more sustainable system – one that uses fewer resources, discards less and better protects people’s health. Over the course of 13 years, we saved some 92 million soda bottles from the trash heap. That’s enough oil to fill the 40-gallon gas tank of the diminutive Chevy Suburban 20,000 times.

Today, we're able to utilize more sources for recycled polyester and offer it on more garments such as Capilene baselayers, shell jackets and board shorts, as well as fleece. We now recycle used soda bottles, unusable second quality fabrics and worn out garments into polyester fibers to produce many of our clothes. We've also started the world's first garment recycling program – bring us your old, worn-out Capilene baselayers and we'll make a new polyester garment from them using an innovative process developed by our friends at TEJIN.

Benefits of recycled polyester:

  • Lessens dependence on oil
  • Curbs discards, thereby prolonging landfill life and reducing toxic emissions from incinerators
  • Helps to promote a new recycling stream for polyester clothing that is no longer wearable
  • Creates less air, water and soil contamination
company history

Company History

From a one-man show to a worldwide success, Patagonia’s history is as unique as the people who work here.

Common Threads Garment Recycling - Now Expanded

When we launched our Common Threads Garment Recycling program in 2005, we asked you to send us your tired, worn out Capilene® Performance Baselayers for recycling. We’ve now expanded the list of recyclable garments to include worn out Patagonia® fleece, Polartec® fleece clothing (from any maker), Patagonia cotton T-shirts, and some additional polyester and nylon 6 products that come with a Common Threads tag.

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Recycled Polyester Products


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